This week I'm joined by Nushrat Ahmed. Nush shares her journey into manufacturing, emphasizing continuous learning, finding her network, and perseverance. She discusses career progression, education in the industry, and addresses diversity challenges, especially for women. Nush also explores strategies for success, recommends podcasts, and reflects…

Jason and Chris are back this week! Chris talks about working like a mad man to finish up a project, visiting me, and his current trip to LA. Jason shares his funding journey, new X2 products, and new machinery. We all chat about motivating people, effective planning, 3d printing and more! Check out Zap's IG @zap.consulting and Jason's IG @jason_x2…

Zach is back this week and we chat all about fixing Kerns, adding a swiss lathe to his shop, and all the changes his business has gone through since the last time on the show. Listen in to hear the incredible modifications and fixes Zach has done to his machines, and hear how this skill scored him a job. Check out Zach's IG @zachsmiami ------------…

This week I'm joined by Uriel and Kyle from Arda Cards! Any of my listeners who have been following along Uriel and Austere Manufacturing's journey will know of his application of lean principles to optimize his business. In this effort he uses Kanban cards, and this lead to him developing Arda Cards with Kyle. We chat about lean principles, orderi…

Chris joins me this week to catch up on a whirlwind of a past couple weeks! Chris talks about success with lathe probing, and a change of coasts. I talk all things Hermle C250 and new shop. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…

In this episode of Within Tolerance, Graham Francis joins me to discuss Lights Out Mfg. Graham shares his journey from childhood fascination to mechanical engineer, detailing his experiences at King Machine, transitioning to sales, and partnering with Rapid Design Solutions. We delve into their automation solutions for machine shops, including inte…

This week I am joined by everyone's favorite Selway Sr. Apps Engineer, James Meyette alongside Chris Zappettini. James discusses his journey in manufacturing, from machinist to applications engineer, touching on experiences with companies like Cummins, Mori Seiki, and MasterCAM. He also dives into his role at Selway, sharing experiences in applicat…

Chris talks about his whirlwind last couple weeks wrapping up his shop move and his success with gear hobbing. I share the new machine we bought, talk about my new experience at Hermle training, and thoughts on Heidenhain. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintol…

I am joined by a familiar name with a new company this week. Many of you may recognize Jonathan Hornell-Kennedy from @coreprintpatterns and his previous episode (81), but this week Jonathan is back to talk all about his new company @frameworkbikes . We talk about his path into bike making, carbon fiber filament winding machines, machining frame com…

This week I have Zap back to give updates, and answer listener questions. Zap gives an update on his personal and work life. He talks about his recent trip to New York where gear hobbing on lathes yielded great results. He emphasizes the value of automation and we share our dream machines. We both discuss marketing strategies and the importance of …

This episode I am joined by Shawn Conour, the president of Conour MFG. We discuss his company's patented racking arm valve, the machining process involved, and our experiences in the machining industry. We also touch on the challenges of running a machine shop, the exciting projects we're working on, power grid reliability, gun building, tool resea…

In this episode, I'm joined by Kenny Urban, the machine shop supervisor at Meyer Tool and Manufacturing. Kenny discusses his passion for getting kids involved in manufacturing and highlights their facility's specialties in cryogenic assemblies. We delve into the benefits of Hurco machines and the importance of programming and CAM software. Kenny al…

This episode I have a conversation with Michael Gimbel of Gimbel Automation. Michael shares the journey of his company and how they transitioned from contract manufacturing to engineering consulting and eventually to adding Gimbel Automation. We talk about spindle gripping best practices, solutions for programming them, the product offerings from G…

Recorded earlier this year, the long awaited episode with Keaton from Swift Universal is here! Keaton shares his story, from starting a small shop while attending college all the way up to his recent purchase of a Kern HD. Keaton shares his experience with growing a business, SBIR grants, and more! Check out Swift's IG @swift_universal ------------…

Ethan Patane is back this week to talk about a year of mentorship and instruction. Ethan gives me his "Seven Things to Forget" to be a better mentor, we talk about how to bring more people into manufacturing, and things he looks at when evaluating potential employers. Head over to impact.rit.edu/project/40222 to help the RIT FSAE team on their new …

Easton is back this week to talk about his whirlwind year full of work, machine acquisitions, and adding to the Moria Manufacturing team. Other big news is Proteum found a new shop! I share lessons learned from the search and eventual signing of the lease. Easton and I also talk about dealing with stress, work-life balance, and the mental toll of s…

Ever struggle to enact change at your company? This month's book club book is for you then! I am joined this week by Alex Kern and Chris Zappettini to discuss "Leading Change" by John Kotter. We all discuss how to start change, successes and failures in changes, and more! Check out Zap's IG @zap.consultingCheck out Alex's IG @chiefbub--------------…

This week I am joined by Ledyard McFadden, the owner of LHM Engineering, a one-man, five-axis contract manufacturing shop in Boston specializing in medical equipment, robotics, and semiconductor projects. Ledyard also co-founded Tahr Equipment, an outdoors equipment manufacturer. Ledyard shares his manufacturing journey, starting with his experienc…

Tim Paul joins me this week with some fantastic stories and lessons. Tim shares his manufacturing journey and highlights the importance of continuous learning, networking, finding the right tools, and overcoming imposter syndrome for professional growth and success in the industry. We reflect on our own experiences and emphasize the value of relati…

Warning: This Episode has a fair bit of death and medical trauma. If that's not your thing skip from about 3:04:30 - 3:33:00Chris Zappettini and Jason Peterson join me this week in my longest episode yet, sharing personal struggles and professional experiences. Chris updates us on the last month or so since he's been on the podcast. Jason walks us …

Joe Roggenbuck and I discuss his recent business challenges and successes, the pros and cons of working alone versus managing employees, tooling on a lathe, the search for a new workshop, and the importance of investing in employees. We also touch on shop projects, hiring and training employees, and the value of having the right tools.Check out Joe…

Garrett Wade joins Dylan to share his story into manufacturing, his background in high-end automotive photography, and how his continual learning led him into making gorgeous parts. We also dive into his successes with his UMC500, a new machine that was just installed, and plans for workholding and tooling for 5 axis. Check out Garrett's IG @garret…

Josh Shapiro, owner and operator of J.N. Shapiro Watches, shares his background in manufacturing and his passion for reviving American watchmaking. We discuss his use of CNC machines, challenges in machining difficult materials like tantalum, and his efforts to develop his own watch movement. Josh emphasizes the importance of continuous improvement…

I am rejoined by two wonderful past guests, Josh Hacko and Chris Zappettini, who ask me your questions! Thank you to everyone who listens for 200 episodes, and here's to another 200! Check out Josh's IG @nhmicro @nicholashackowatch Check out Zap's IG @zap.consulting @skillgapinc ----------------------------------------- Help support the podcast www…

In this episode of Within Tolerance, Chris and I explore the second half of the book "Principles" by Ray Dalio and uncover valuable insights. We discuss problem-solving techniques, the importance of employee solutions, and talk about Fusion 360 CAM. We highlight the significance of a strong team for automation, and talk about the importance of empl…